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XPS 500 — Industrial & High Compression Thermal Insulation

Use XPS 500 where heavy static and dynamic loads demand maximum compression resistance, including industrial floors, parking decks, and road construction.

Compressive strength, kPa:
500
Declared thermal conductivity λD, W/(m·K):
0,034–0,035
Reaction to fire, class:
E
Board size (length × width), mm:
1250 × 600
Nominal thickness, mm:
40–120
Surface type:
Smooth
Edge type:
Straight edge (I) / L-shaped edge (L)

A heavy-duty rigid extruded polystyrene board engineered for thermal insulation in structures subject to exceptional compressive loads, including industrial floors and road construction. PNP XPS 500 is available in thicknesses from 40 mm to 200 mm (and beyond on request in the TB format), delivering consistently low thermal conductivity alongside a compressive strength of ≥ 500 kPa.

Description

PNP XPS 500 is a high-performance thermal insulation material (latest generation XPS) manufactured from general-purpose polystyrene. It features a smooth surface and a homogeneous closed-cell structure, with a declared thermal conductivity (λD) of 0.034 W/m·K for thicknesses of 40–100 mm and 0.035 W/m·K for 120 mm (standard format); the TB variant maintains λD 0.034 W/m·K from 100–200 mm and 0.035 W/m·K from 210–290 mm and 330–360 mm. Compressive strength meets CS(10\Y) 500 (≥ 500 kPa), tensile strength perpendicular to faces is TR 400, and long-term water absorption by total immersion is rated WL(T) 0.7 (≤ 0.7 Vol.-%). The boards conform to EN 13164:2012+A1:2015 and are fully REACH-compliant, containing no HBCDD or other substances of very high concern.

Applications

  • Industrial floors and heavily loaded floor slabs requiring high compressive resistance
  • Road and infrastructure construction where elevated load-bearing performance is specified
  • Flat-roof and inverted-roof insulation under traffic or plant loads
  • Cold-store and refrigeration facility floors and walls
  • Foundation and basement perimeter insulation subject to high ground pressure

Advantages

  • Exceptional compressive strength — CS(10\Y) ≥ 500 kPa, suited to the most demanding structural applications
  • Consistently low thermal conductivity (λD 0.034–0.035 W/m·K) across the full thickness range
  • Virtually zero water absorption — homogeneous sealed closed-cell structure (WL(T) ≤ 0.7 Vol.-%)
  • Absolute biostability and proven long-term durability
  • REACH-compliant and environmentally responsible — no ozone-depleting blowing agents used in production
  • Wide operating temperature range: −70 °C to +75 °C
PropertyThickness range / conditionDeclared value
Compressive strength / compressive stress at 10% deformation, CS(10\Y)CS(10\Y)500 (≥500 kPa)
Reaction to fire, classE
Declared thermal conductivity λD, W/(m·K)40–100 mm0,034 W/m·K
Declared thermal conductivity λD, W/(m·K)120 mm0,035 W/m·K
Long-term water absorption by total immersion, WL(T)WL(T)0,7 (≤ 0,7 [Vol.-%])
Long-term water absorption by diffusion, WD(V)WD(V)3 (≤ 3,0 [Vol-%])
Dimensional stability under specified conditions, DSDS(70,90)
Compressive creep, CCCC(2/1,5/50)150
Tensile strength perpendicular to faces, TRTR 400
Freeze–thaw resistance, FTCDFTCD1 (≤1 [Vol-%])
Deformation under specified compressive load and temperature conditionsDLT(2)5
Thickness tolerance, classT1
Operating temperature, °C−70 … +75 °C
Surface typeSmooth
Edge typeL-edge
Product standardEN 13164:2012+A1:2015

Values according to the current technical data sheet.

Nominal thickness, mmDeclared thermal resistance RD, m²·K/WBoards per pack, pcsPack area, m²Pack volume, m³
401,15107,500,3000
501,4586,000,3000
601,7564,500,2700
802,3553,750,3000
1002,9043,000,3000
1203,4032,250,2700

Transport dimensions for boards with L-edge: 615×1265 mm.

XPS 500 — Industrial & High Compression Thermal Insulation

Technical data sheet

pnp_xps500-500TB_600x1250_techcard_en(20.07.2026).pdf

PDF · EN

XPS 500 — Industrial & High Compression Thermal Insulation

Declaration of Performance

DoP PNP XPS 500_en (U).pdf

PDF · EN

See also

XPS 150 W X-Grip — Superior Adhesion Thermal Insulation

X-Grip · 150 kPa

XPS 150 W X-Grip — Superior Adhesion Thermal Insulation

Choose XPS 150 W X-Grip when applying heavy renders, tile adhesives, or ETICS systems to walls, basements, floors, or roofs demanding superior insulation bond strength.

XPS 300 — Structural Foundation & Flooring Thermal Insulation

Smooth · 300 kPa

XPS 300 — Structural Foundation & Flooring Thermal Insulation

Use XPS 300 where heavy loads demand reliable thermal insulation, including foundations, floor slabs, and accessible roofs.

XPS 300 W — High-Adhesion Structural Thermal Insulation

W (Waffle) · 300 kPa

XPS 300 W — High-Adhesion Structural Thermal Insulation

Use XPS 300 W on accessible roofs or podium decks where load-bearing performance and maximum adhesion for membranes or coatings are critical.

XPS 700 — Extreme Loads & Civil Engineering Thermal Insulation

Smooth · 700 kPa

XPS 700 — Extreme Loads & Civil Engineering Thermal Insulation

Use XPS 700 where maximum compressive strength is critical, including heavy civil infrastructure, industrial foundations, and high-load road construction projects.

XPS 300 SLOPE — Tapered Roof Drainage Thermal Insulation

Slope · 300 kPa

XPS 300 SLOPE — Tapered Roof Drainage Thermal Insulation

Use XPS 300 SLOPE on flat roofs, terraces and green roofs where a single-layer solution must create drainage fall and provide lasting thermal insulation.

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